Production
Services
DMC has the ability to blend, bottle, and package almost any product.
We can offer all of our services “turnkey” or you can choose
to have us provide just the services that fit your needs. Click the links
below to learn more:
Package
Engineering:
Before production, DMC works with our customers to offer packaging services
to provide as many product appearance and form factor options as our customer’s
desire. This includes in-line production labeling for
containers of all shapes and sizes; single sided and two-sided pressure-sensitive
labeling, silk-screening and even plastic blow molding. We can also provide
all types of orifice sealing needs.
For finished product packaging,
we offer options from printed boxes or kits, cases, shipping cartons,
shrink-wrapping, blister packing, and any type of assembly required. In
summary, we can provide any size, style, design, type, configuration of
packaging in plastic, glass, tin, cans, pails, drums, totes, and tankers.
Pilot
Lab Testing
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Pilot lab testing is paramount to our pre-production processes at DMC.
After each batch is mixed and before each production run, our chemists
sample test each batch for specification adherence before any production
process is initiated. In summary, our customer’s are assured that
our test chemists work hand and hand with our production engineers to
ensure that each product is produced up to the highest standards. Furthermore,
each customer has the opportunity to approve and sign-off on all pilot
and initial production runs.
Hot &
Cold Blending
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DMC provides blending and compounding of all chemicals in a clean batching
environment where concern about the quality and integrity of your product
is our top priority. Our stainless steel mixing vessels, capable of batch
sizes up to 8,000 gallons, are equipped with electronic measurement systems
that insure maximum accuracy. Furthermore, with our raw material storage
capability of over 80,000 gallons, we're more than able to meet any raw
material storage need that might arise.
Blending Capacity
- Bulk powder storage of 40,000 pounds
- Liquid storage in excess of 500,000 pounds
- Bulk raw and finished (blended) product loading
- Granular blending to 10,000 pounds
Liquid
Filling
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Our Liquid Filling department has the expertise and service ability to
handle all your needs from formulation to packaging. With our three automated
production lines, we offer our customer’s the configuration flexibility
of 17 different high-speed filling units that contain rotary 8 head to
48 head units that can handle from .02 millimeter to one-gallon sizes
depending on your packaging needs. Furthermore, we have 22 in-line fillers
and 13 other smaller specialty fillers…and we’re continually
adding based on our customer’s needs.
Be assured, if your liquid filling needs encompass uniform or multi-phasal
creams, gels, pastes, liquids, or granulars into bottles, jars, cans,
tubes, or drums - our automated production lines will ensure fast, accurate
filling and capping – every time.
All product formulations
are processed in a clean batching environment where concern about the
quality and integrity of your product is our top priority. Our stainless
steel mixing vessels, capable of batch sizes up to 8,000 gallons, are
equipped with electronic measurement systems to insure maximum accuracy.
Furthermore, with a raw material storage capability of over 80,000 gallons,
we're more than able to meet any raw material storage needs that you might
have.
Aerosol
Filling
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Our Aerosol Filling department can handle different types of propellants,
and we also offer multiple gassing capabilities. The aerosol department
maintains a dedicated tank farm and formulation area that ensures consistent
results throughout the process. From multiple concentrated filling - to
special formulation blending – to aluminum can capabilities –
to labeling of cans, we have the expertise to fulfill your needs.
All product formulations
are processed in a clean batching environment where concern about the
quality and integrity of your product is our top priority. Our stainless
steel mixing vessels, capable of batch sizes up to 8,000 gallons, are
equipped with electronic measurement systems to insure maximum accuracy.
Furthermore, with our raw material storage capability of over 80,000 gallons,
we're more than able to meet any raw material storage needs that you might
have.
Dry
Blending
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Our Dry Blending department exemplifies the DMC commitment to service
excellence. We pride ourselves on being able to handle a wide variety
of dry filling needs – no matter the product or the size.
Our three packaging lines and four formulation blending systems work efficiently
to fill your order in a timely fashion. Whether Powder Filling of bottles,
jars, cans, tubes, and drums - our automated production lines ensure fast,
accurate filling and capping. We have a wide variety of containers available
from fractional ounces to 220-gallon totes.
Powder
Packaging of All Types:
- Vertical form, fill and seal pouches
- Supersacks
- Heat-sealed bags
- Cartons (chipboard and corrugated)
- Drums (metal and plastic)
- Bottles and canisters
- Plastic heat-sealed stand-up pleated bottom bags
Package
Assembly & Fulfillment
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After your product is made…it still has to get to your customer.
DMC offers complete packing, shipping and fulfillment services for your
convenience. Our Package Assembly & Fulfillment department is always
ready to provide our customer’s with the “turnkey” services
that they’ve come to depend on. By acting as an extension of your
company, we can efficiently turn around a wide range of pre-assembly and
packaging projects when your products come off-line.
Assembly
staging areas for:
- Hand Collating & Sorting
- Product Tagging
- Shrink Wrapping
- Advertising Displays
- Sales & Sample Kits
Once it’s assembled, we can ship the packaging directly to you,
or to any of your customers in the U.S. or around the world. (See Warehousing & Logistics)
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